Smart factory platform
Your factory, as it is,
in real time.
Synapse brings digital twin, MES and AI together in one smart factory platform. See equipment, production and quality data on one screen, then decide and act.
- Digital twinReal-time 3D monitoring
- MESProduction · Quality · Inventory
- AIDocument recognition · Automation
Digital twin
A 3D factory that moves
exactly like the real one
The moment a signal arrives from the line, the robots and conveyors on screen make the same move. Know what is happening on the floor without walking it.
- 3D monitoring right in the web browser, with nothing to install
- Scene editor to lay out your factory without code
- Entity binding that links equipment to 3D objects in a click
Connectivity
Connect equipment data
the standard way
Connect PLCs and machines over OPC UA, and the platform handles collection, storage, alarms and delivery to every screen. No custom middleware to build.
- 01Equipment · PLCSignals from the floor
- 02OPC UAStandard industrial protocol
- 03SynapseCollect · Store · Alert
- 04Web · MobileLive screens
Equipment sync
From robots to humanoids,
synced joint by joint
Joint angles, positions and states are reflected in the 3D model as they happen. Industrial robots, full-body humanoid joints and even human poses tracked by camera share the same screen.
Simulation
Run it virtually
before you change it
Validate process changes in virtual scenarios first, then overlay them on real motion to find the gaps. Try improvements without stopping the line.
MES
From plan to shipment,
one MES
Output recorded in the 3D factory flows straight into production, quality and inventory.
Works integration
The shop floor, connected
to ERP and groupware
Accounts, organization, business partners and notifications connect with Works, VAZIL Company's business platform. Data from the floor flows all the way to the back office.
- Single sign-on with Works · automatic organization and employee sync
- Two-way partner master sync, sharing one master with your ERP
- Equipment alarms and requests delivered as Works notifications
- Attendance and team calendars alongside the production plan
Web · Mobile
On the office monitor,
and on the phone in your hand
Open a browser and the live 3D view of your line is right there. The office and the shop floor see the same factory at the same moment.
- 3D monitoring in the web browser with no software to install
- Mobile screens built for phones and tablets
- One live view shared by the office and the shop floor
The footage on screen is a recording of the actual Synapse monitoring page.
AI · Shop floor devices
AI and shop floor devices, together
Start with a fit for your factory
We scope the rollout together around your line size and equipment.
business@vazilcompany.com